Titanium Ring
The Production Process Of Titanium Rings
The manufacturing process of titanium rings involves precision machining and material handling technology, and the main processes include:
1. Preparation And Smelting Of Raw Materials
High-purity titanium ingots (≥ 99.95%) are selected to form titanium slats through forging, rolling and heat treatment (880°C-1200°C heat preservation for 0.5-2 hours) to ensure a flatness of ≤0.3mm and a surface roughness of Ra≤1.6μm.
For special alloys (such as high-strength Ti-Al-Mo-V-Cr titanium rings), aluminum, molybdenum, vanadium and other elements need to be added, and vacuum self-consumable electric arc furnace is used for secondary smelting, and the accumulated deformation is >70% to optimize the material properties.
2. Laser Engraving And Roll Forming
The surface of the titanium slats is laser-engraved to form diamond-shaped, hexagonal or circular lines, and the parameters are strictly controlled (pulse width 10-100ns, linear speed 1000-3000mm/s) to improve the sputtering effect and film quality.
The engraved slats are processed into titanium rings with a roundness of ≤1mm by a rounding machine, and impurities are removed by pickling (nitric acid + hydrofluoric acid mixture), and finally cleaned and dried.
3. Surface Strengthening And Testing
Supersonic particle bombardment (SFPB) or anodizing technology is used to improve the surface hardness and corrosion resistance of titanium rings (e.g. TA15 titanium rings up to 478.6 HV).
The finished product needs to be tested by chemical composition analysis and coordinate measuring machine to ensure that the dimensional accuracy and mechanical properties meet the standards.
The Specific Application Field Of Titanium Ring
With its lightweight, high strength, corrosion resistance and other characteristics, titanium rings are widely used in the following fields:
Semiconductor & Electronics Manufacturing
As a sputtering component in the PVD (Physical Vapor Deposition) process, it is used for the preparation of chip metallization films (such as TiN/Ti barrier layer, TiSi₂ contact layer) to constrain the sputtered particle trajectory and adsorb large particle impurities through a magnetic field.
Aerospace & Military
It is used in aircraft engine compressor blades, rocket structural parts, etc., to reduce weight and improve high temperature resistance; It has the advantages of pressure resistance and corrosion resistance in deep-sea probes and missile components.
Medical & Bioengineering
As the core material of artificial joints, dental implants and pacemakers, it reduces rejection with biocompatibility; Combined with drug sustained release technology, the development of smart implants.
Energy & Environmental Protection
It is used in nuclear power plant cooling systems, solar energy equipment and hydrogen fuel cells to improve corrosion resistance and thermal stability; It is used as a photocatalytic carrier to degrade pollutants in waste gas treatment.
Automotive & Chemicals
Manufacture of lightweight parts such as engine blocks and exhaust pipes to improve fuel efficiency; Resist strong acid/alkali corrosion in chemical pipelines and reaction vessels.
The Main Types And Characteristics Of Titanium Rings
Titanium rings can be divided into the following categories according to the alloy composition and performance differences:
Conventional Pure Titanium Rings (TA1/TA2): high purity (≥99.95%), mainly used in semiconductor sputtering and general corrosion-resistant scenarios.
High-Strength Titanium Alloy Rings (TC4/TA10): TC4 (Ti-6Al-4V): excellent comprehensive performance, used in aero engine parts and medical equipment.
TA10 (Ti-0.3Mo-0.8Ni): seawater corrosion resistance, suitable for offshore engineering equipment.
Special function titanium rings
Ti-Al-Mo-V-Cr Alloys: High fatigue resistance (impact absorption work > 300 MJ/m³) is achieved by primary α phase control (1-3 horizontal and longitudinal ratios), suitable for extreme load environments.
Surface-Modified Titanium Rings: For example, gradient nanostructured titanium rings after SFPB treatment can increase the corrosion resistance life by more than 15 times.
Certificate:Certificate:SGS,BV,MTC,ISO9001-2016
Place of Origin:Shaanxi Baoji China
Payment Terms：T/T，L/C
Brand:ZLDC
Product Number:ZLTI-Ring
