Titanium Wire
The Main Processing Technology Of Titanium Wire
1. Traditional Processing Technology
Combination of rolling and drawing: The traditional production of titanium wire usually adopts the combination of rolling and fixed die drawing. Rolling is used for billet forming in the early stage, with high production efficiency but the surface quality depends on the state of the billet; Drawing is used for finishing, which controls the dimensional accuracy but has a small amount of pass deformation and is easy to stick to the mold.
Smelting and rolling: Titanium alloy raw materials are smelted to remove impurities and then rolled into blanks. This process requires precise control of temperature, speed and other parameters to ensure the purity of the titanium liquid and the subsequent processing performance.
2. Modern Innovative Technology
Roll die drawing technology (patented technology):Combining the advantages of rolling and drawing, plastic deformation is achieved by using multiple sets of roll dies (such as four- or eight-roll combinations). The core of this is to reduce surface friction through rolling friction, improve the deformation rate of passes (up to 30% for cold work, up to 60% for hot work), and at the same time reduce mold wear and extend life. This technology can produce large single weight (cold working 100kg, hot working 200kg) and high precision (surface roughness 0.3~1.6μm) titanium wire, which is suitable for circular cross-section or special-shaped cross-section wire.
Laser sputtering technology:Titanium material is melted by laser and stretched into filament at high speed, which has the characteristics of fast production speed, low cost and high purity of finished product, especially suitable for manufacturing ultra-fine titanium wire (such as diameter below 0.1mm), and the surface is smooth and defect-free.
The Core Advantages Of Titanium Wire
1. Advantages Of Material Properties
Lightweight and high strength: The density of titanium is 4.51g/cm³, which is only 60% of steel, but the strength is equal to or even higher than that of steel, especially suitable for aerospace, automotive and other fields with high requirements for weight reduction and strength.
Corrosion resistance: Titanium wire shows excellent corrosion resistance in acidic, alkaline and seawater environments, and is widely used in chemical equipment, ship pipelines, etc.
Biocompatibility: non-toxic and harmless, suitable for the manufacture of artificial joints, dental implants and other medical devices.
High temperature stability: the melting point is as high as 1668°C, which can be used for a long time in a high-temperature environment, and is suitable for aero engines, rocket parts, etc.
2. Application Advantages Brought By Processing Technology
High precision and surface quality: Roll die drawing technology can control the dimensional tolerance to ±0.03mm, and the surface roughness can reach 0.3μm, which meets the needs of precision medical devices and electronic components.
Energy-saving and efficient: Roll die drawing reduces the number of intermediate annealing, reduces energy consumption by more than 30%, and the weight of single coil wire is greatly increased, which significantly improves production efficiency.
Adaptation to complex shapes: The processing capacity of special-shaped cross-section titanium wire (such as flat wire, hexagonal wire) expands its application in special structural parts, such as aerospace fasteners, automotive chassis components, etc.
The Main Application Areas Of Titanium Wire
Aerospace: Used in the manufacture of engine blades, fuselage structural parts (e.g., skins, frames), cabin seats, etc., to reduce weight and improve fuel efficiency.
Healthcare: Artificial joints, cardiac stents, surgical instruments, etc., rely on their biocompatibility and anti-fatigue properties. New energy and chemical industry: fuel cell electrodes, nuclear reactor vessels, seawater desalination equipment, etc., using their corrosion resistance and high temperature stability.
3D Printing and Smart Manufacturing: Titanium wire is used as an additive manufacturing raw material for the production of customized precision parts, driving the personalized manufacturing of aero engines and medical implants.
Standard:ASTM B863/ASTMF67/ASTM F136
Size；Dia 0.1mm~3mmxcoil
Certificate:Certificate:SGS,BV,MTC,ISO9001-2016
Place of Origin:Shaanxi Baoji China
Payment Terms：T/T，L/C
